生物陶瓷材料的3D打印技术现状

      Status of 3D Printing Technology for Preparing Bioceramic Materials

      • 摘要: 3D打印技术在小批量、个性化定制方面具有较大优势,因而在生物医用领域备受关注。可供3D打印的耗材已涵盖高分子、金属、陶瓷和衍生材料等多种类型。生物医用陶瓷熔点高、韧性差,是最不容易应用于3D打印的材料。文章综述了以陶瓷粉体、陶瓷浆料、陶瓷丝材、陶瓷薄膜等不同原料形态为耗材的3D打印陶瓷制备工艺进展,并对SLS、3DP、DIW、IJP、SL、DLP、FDM、LOM等不同工艺制备陶瓷的表面粗糙度、尺寸大小、致密度等参数进行了对比。文章还总结了3D打印生物陶瓷在骨组织工程支架和口腔修复体等硬组织修复领域的临床应用现状。综合比较,SL陶瓷增材制造技术的制造精度和成形质量高,且能制备较大尺寸零件,还可以通过掺杂微量营养元素以及表面功能性修饰来赋予生物陶瓷更好的生物学性能、力学性能乃至抗菌、肿瘤治疗等功能,具有较明显的优势。3D打印制备的生物陶瓷相比传统减材制造工艺,制备的骨组织工程支架和口腔修复体不仅力学性能好,而且具有更优秀的生物相容性和骨传导性等。

         

        Abstract: 3D printing technology has great advantages in small batch and personalized customization, so it has attracted much attention in the biomedical field. The consumables available for 3D printing include polymer, metal, ceramic and derived materials. Biomedical ceramics, with high melting point and poor toughness, are the most difficult materials to be used in 3D printing. The progress of 3D printing ceramic preparation process using ceramic powder, ceramic slurry, ceramic wire, ceramic film and other different raw materials as consumables are reviewed, and the surface roughness, size, density and other parameters of ceramics prepared by SLS, 3DP, DIW, IJP, SL, DLP, FDM, LOM and other different processes are compared. The study also summarizes the clinical application status of 3D printed bioceramics in the field of hard tissue repair such as bone tissue engineering scaffolds and dental prostheses. The SL ceramic additive manufacturing technology based on the principle of UV polymerization has better manufacturing precision, forming quality and the ability to prepare large-size parts, and can also endow bioceramics with better biological properties, mechanical properties, antibacterial, tumor treatment and other functions by doping trace nutrients and surface functional modification. Compared with the traditional subtractive manufacturing process, the bioceramics prepared by 3D printing not only have good mechanical properties, but also often have better biocompatibility and osteoconductivity.

         

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