激光沉积成形术用钢质器械局部Ti-6Al-4V合金替代性覆层

      The Local Alternative Ti-6Al-4V Alloy Coating of Surgery Steel Instruments for Laser Deposition Forming

      • 摘要: 针对术用钢质医疗器械易生缝隙腐蚀、力学相容性差以及Ni、Cr等致敏离子渗出等医疗实际问题,该研究提出并实现激光沉积成形局部功能区替代性Ti-6Al-4V合金覆层的新工艺方法;优选元素含量准确、成形性良好的Ti-6Al-4V熔覆合金,基于低功率、高占空比的优化激光工艺,制备熔合良好、稀释率低的替代性覆层,通过覆层元素线扫描、界面组织分析以及基本力学性能验证等方法,表征并验证覆层的基本性能。试验结果表明:覆层顶部Ti元素含量约为88%,Al元素含量为4.9%,V元素含量为3.9%,未检出可能引入的基体中的Cr、Ni等致敏离子;覆层与界面分布初始等轴α相、片状β相伴针状α'马氏体晶界析出,部分细化的颗粒状β相弥散钉扎于网篮组织晶界;覆层显微硬度为352.08~312.76 HV0.1,覆层摩擦系数约为0.22~0.35。该研究为术用医疗器械性能改进与提升提供了新工艺和方法参考。

         

        Abstract: Aiming at the medical practice problems of the surgical steel medical instruments, such as the crevice corrosion, the poor mechanical compatibility and the Ni, Cr plasma exudation, the laser deposition of Ti-6Al-4V alloy cladding layer at the local functional area as alternative coating was proposed and realized as a new process method. The accurate element content and good formability Ti-6Al-4V cladding powder was chosen, the low power and high duty cycle optimized laser process was adopt, the alternative coating of good fusion and low dilution was prepared. Through the elemental line scanning, the interface microstructure analysis and the experiments of basic mechanical properties, the basic properties of the cladding were characterized and verified. The experiments results showed that, the Ti, Al and V contents of the top coating were respectively about 88%, 4.9% and 3.9%, no sensitizing ions such as Cr and Ni were detected. Initial equiaxed α phase, flake β phase dist were distributed in the coating and interface, the α' martensite was precipitated at the boundary of the flake β phase, some refined granular β phase dispersion pinned to the grain boundary of basket structure. The microhardness of cladding layer was 352.08~312.76 HV0.1. The friction coefficient of the cladding layer was about 0.22~0.65. A new technology and method reference for improving and upgrading the performance of surgical medical devices is provided by this research.

         

      /

      返回文章
      返回