基于运营数据的CT球管生命周期阶段预测研究

      A Data-Driven Approach for CT X-ray Tube Life Stage Classification for Predictive Maintenance

      • 摘要: 研究旨在提出并验证一种利用短期设备运营数据来预测CT球管所处生命周期阶段的方法。采集某大型三甲医院5台CT设备3个月的详细运营日志及长期的球管更换记录。 通过Kaplan-Meier生存分析方法与对数秩检验筛选最佳寿命度量指标,结合热反应方程提取15个量化工作负荷的特征。将寿命预测问题转化为四阶段分类任务,并使用6种机器学习模型进行训练与评估。总扫描量与总曝光秒数比日历天数更能有效反映球管的耗损过程。随机森林(RandomForest)模型预测性能最佳,5折交叉验证准确率达到89.2%,F1分数为0.892。 特征重要性分析证实,累计能量消耗和使用强度的指标与球管的生命周期阶段高度相关,符合物理退化规律的模式。利用短期运营数据结合机器学习模型,可以高精度地预测CT球管的生命周期阶段。该方法为医疗机构实施低成本、高效的预测性维护提供了可靠的决策支持工具。

         

        Abstract: This study aims to propose and validate a method for predicting the lifecycle stage of CT X-ray tubes using short-term equipment operational data. Detailed operational logs from five CT scanners over a three-month period, along with long-term tube replacement records, were collected from a large tertiary hospital. The Kaplan-Meier survival analysis and log-rank tests were employed to screen for the optimal lifespan metric. Combined with thermal reaction equations, 15 quantitative workload features were extracted. The lifespan prediction problem was transformed into a four-stage classification task, trained, and evaluated using six machine learning models. Total scan volume and total exposure seconds reflected the tube degradation process more effectively than calendar days. The Random Forest model achieved the best performance, with a 5-fold cross-validation accuracy of 89.2% and an F1-score of 0.892. Feature importance analysis confirmed that indicators of cumulative energy consumption and usage intensity were highly correlated with the tube's lifecycle stage, a pattern consistent with physical degradation laws. Utilizing short-term operational data combined with machine learning models allows for high-precision prediction of CT tube lifecycle stages. This method provides a reliable decision-support tool for healthcare institutions to implement low-cost and efficient predictive maintenance.

         

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